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THE JIMNY
PROJECT
Our team organized a season starter 4×4 drive in the wadis of Ras Al Khaimah and Fujairah. What started off as a simple plan with about 5-6 SUVs soon ended up as a 20 car event. We’re excited and keen on doing more of these drives looking at the great response we’ve received for our first drive. Keep an eye on our Facebook page https://www.facebook.com/Ironman4x4ME for our upcoming drive announcements.
Understanding Dual Batteries And How To Charge Them

At Ironman 4×4 Middle East, we’re about offering the best advise, service and products to our customers. With accessories being a big focus for us, we always recommend a dual-battery system for our customers to help in the long run and makle sure that all those accessories on their 4×4 perform without fail.

Long hours on the road might compel one to pack utilities to help cope with the mundane miles. While some might pack iPods and laptops, others might choose cameras and recorders. However, a common thread running through all of them is a source of power to charge. While a single battery in your 4×4 might be able to take the load temporarily, its durability might take a hit. Hence one should either be ready for a backup power source or roadside assistance as your car did not start with the first 20 twists of the key.

That is when you search for possible options to conserve battery power. However, one should know that conserving the power might not be an ultimate solution. An additional battery can not only decrease the load on your primary battery but also give you a hassle-free source of power for a long period of time.

A Dual Battery System (DBS) will isolate the second (auxiliary) battery from the starter battery, creating a differential barrier between the domestic and mechanical use of the power. This will ensure that your primary battery has enough power that you need to kick-start your engine.

A DBS can be the most viable source of power with its sustainable qualities such as being able to recharge on the go by adding a solenoid.

Here are some ways you can charge your dual batteries.

1)    Basic Isolators

A basic isolator is commanded by the ignition of the vehicle. The two batteries are physically connected when the car is ignited. This kind of a setup is cheaper and will effectively isolate your primary battery.

2)    Smart Isolators:

Smart isolators primarily function as a basic isolator. But instead of depending on the ignition, they’re made to cut in and out at specific voltages. This setup gives the primary battery plenty of time to be recharged until which it will be disconnected from the auxiliary battery. This will ensure that there is always a resourceful amount of power at the brim to crank your engine.

 3)      DC to DC chargers.

With stringent emission norms hovering over auto manufacturers like a dark cloud, companies are now designing their vehicles with smart alternators. This lets the alternators put out enough power to charge the main battery and then turn off completely when it is fully charged. This makes it close to impossible to charge the auxiliary battery, Hence, DC to DC chargers.

DC to DC chargers resembles just another battery charger at your house. It is connected to the ECU which recognises it as just another accessory and will run the alternator accordingly. It makes use of two separate electrical systems which cuts down the possibility of running the main battery empty by keeping any of the accessories on for a long period of time.

Give us a call to learn more about how we can help with installation of a dual battery system on your 4×4. 

Our Second Wadi Drive Update
Given our popular our first Wadi drive was, we were quick to act on customer feedback and organise a second Wadi drive through some very interesting canyons and dried up riverbeds around the mountains if RAK.
All You Need To Know About Climbing Sand Dunes

Owning a 4×4 in the UAE and not taking it on desert safari is equivalent to storing candies in the refrigerator only to have a good look. The dunes are literally begging to be climbed upon. But how far do you think things will be the way you imagined?

Dunes are one of the most challenging terrains to cover, majorly because of the texture of the land that lies beneath the vehicle. Minute sand particles that make up the dune can easily swallow your tires provided you do it properly.

Dry dunes pose a greater challenge than the damp ones. Simply because damp dunes harden the sand, giving your vehicle a significant amount of traction to plunge through. On the other hand, you’ll be a busy spinning wheel on a dry dune due to the varying and unstable texture.

Setting Up Your Vehicle

Begin with the part of your vehicle that is in constant contact with the sand. Your control over the vehicle is primarily dependent on the state of your tire. Hence, it is wise to deflate your tire to an extent which will give you a wider tire track, allowing to better float over the surface of the sand rather than cut through it.

Despite driving at careful speeds, you might be surprised just how much damage and can do to the underside of your vehicle. Hence, if the underside of your 4×4 is equipped with little more than plastic splash guards, you’ll really want to avoid hitting the base of sand dunes too quickly. This can, however, be avoided if your vehicle is fitted with some comprehensive under-body protection plates, covering vital components such as the lower edge of the radiator, the sump, the gearbox and the transfer case.

Going Up

Momentum is everything. Before taking on the big slope make sure your vehicle is ready for it. Hence begin with putting our vehicle in the right gear that will give you enough torque to cross the slope at once. It is important to cover the slop at one go, so trying out the second and third gear would be wise.

Before starting the dune, make sure you trace out the high points on the slope by avoiding previous tracks and heavy contours. This will offer the hardest surface for better traction.

Once you reach the top it is important to back off a little as the other side would not be immediately visible. Getting caught off-guard by another sudden drop can be another one of your misery tales for later.

Rollovers are easy if you do not drive your vehicle straight up the dune. And in time when your vehicle stops, the wisest thing to do is to put it in reverse and come straight down. 

Going Down

While you might think that gravity could make things easier for you, it will not. You still need to keep an eye out for dips and contours and stick to higher points where the sand is firmer. A leashed car on a lower gear will let you have complete control over the car, further improving the traction.

If there’s another dune in front of you, start to accelerate just before you reach the base of the dune you’re currently descending, as the sand between dunes can be very soft and you’ll need momentum to get through. Be careful, however, to check for drop-offs or step-ups that could cause the front of the vehicle to dig into the sand if you’re going too fast

New LED Light Range
Introducing Ironman 4×4’s new LED light range, providing a variety of lighting options to suit all your driving light needs. Ironman 4×4 lights are designed and engineered to meet the demanding conditions of off road and on road travel. Using the latest technology, featuring Osram LED’s these lights are brighter and more efficient than ever before, increasing visibility and reaction time – keeping you and your passengers safer. Manufactured from diecast alloy housing built to withstand hours of corrugations and extreme conditions, featuring shockproof polycarbonate lenses and high-quality reflectors for ultimate performance.

7″ AND 9″  METEOR LED DRIVING LIGHT WITH DAYTIME RUNNING LIGHT

  Introducing Ironman 4×4’s 7″ and 9″ meteor LED driving lights with daytime running lights.   The integrated daytime running light strip can be configured to automatically switch on when you start your vehicle ignition, increasing your vehicles visibility in any daylight condition.   For more information on the 7″ click here, for more information on the 9″ click here

 BLAST PHASE II SPOT AND COMBO LED DRIVING LIGHT 7”

  Ironman 4×4’s 7″ Blast Phase II Combo and Spot LED lights have been upgraded to an enhanced driving beam. Changed reflectors increasing overall distance whilst improving spread.   For more information on the 7″ blast combo click here, for more information on the 7″ blast spot click here.

UNIVERSAL LED DRIVING LIGHT 3” and 5”

  Much more than just a traditional worklight with the addition of side shooters. These illuminate dead area, providing 140 degrees of light. An ideal universal light for night time camp illumination or vehicle reverse assistance (where state laws allow).   For more information on the 3″ Universal click here, for more information on the 5″ click here  

COSMO LED DUAL LIGHT

  Offering a dual function, 20W high beam LED spotlight and low beam floodlight with three light settings, high beam spot, low beam flood or combination.   For more information on the Cosmo Dual Light click here  

STAR BRITE LED RECHARGEABLE FLOOD LIGHT

  Ironman 4×4’s Star Brite Light is a rechargeable and lightweight portable LED floodlight that can be easily transported and stored.Ideal for camping, fishing, boating, outdoor entertaining, as a worklight or for emergencies.   For more information on the Star Brite click here  
RECHARGEABLE TENT FAN WITH LED LIGHT
Light up your tent and cool down on hot summer nights with the newly updated Ironman 4×4 Tent Fan with LED Light.
Off-Road in Style with Ironman 4×4
Off-roading, a thrilling, rough and wild adventure. From driving up rock infested trails, through dunes that lead to some of the coolest views in Dubai, everyday is different when you go on an off-road adventure. Due to the inherent unpredictability of off-roading, your 4×4 needs to be prepared and well-equipped to avoid unexpected mishaps that may occur. Ironman 4WD Off-Road center offers the best off-road preparation for your next off-roading adventure. We perform routine services and maintenance in our 4WD off road centre. Apart from our expertise, we guarantee quality and reliability of our products. We believe in transparency, hence we deal in equipment that provides maximum durability to your 4×4. Ironman 4×4 Middle East in Jebel Ali Free Zone Area is in a joint venture with Ironman 4×4 based in Melbourne, Australia. Our team of expert technicians are trained and experienced in equipping 4×4’s to hit the rugged off-roads! In this blog, we’ll talk about the custom built products and equipment from Ironman 4×4 that enhance your off-road journey! TRENDING EQUIPMENTS TO TAKE YOUR 4X4 OFF-ROAD! Roof Racks Roof racks are the ideal solution to carry your gear in style! An essential item for off-road vehicles. Mainly used for carrying bulky items out of the vehicle’s cabin, allowing you to carry more items than you normally could. Ironman 4×4 Middle East has a vast range of steel and alloy roof racks available. Our Range of Roof Racks include:
  • Alloy Cage Racks
  • Mounting Kits
  • Steel Cage Racks
  • Steel Roof Top Tent Racks
  • Steel Trade Track
  • Alloy Trade Racks

For more information, you may visit the direct link to the above mentioned products on our website.

Suspensions

When your load changes, so should your springs. The Ironman 4×4 Suspension-kit is built to support your 4×4 for on-road and off-road conditions with a substantial amount of weight. The handling capability of suspension kits differ according to various add-ons! A trailer or caravan attachment may add a massive load, thus decreasing the handling capacity of the suspension. Your springs must change as per your load. Hence, our range of suspension kits for 4x4s have got you covered. For more information on Suspension Kits, you may visit the direct link on our website.

Bull Bars

Bull bars are one of the first accessories to be added to any 4×4, improving your approach angle and significantly enhancing your frontal protection. Ironman 4×4 bull bars help protect your vehicle from rocks and shrubs when driving on remote off-roads, and provide convenient locations to mount other 4×4 accessories such as winches and driving lights. Designed, engineered and tested in Australia. Every Ironman 4×4 bull bar is carefully crafted from premium grade materials and components to deliver the most comprehensive frontal protection and styling available. Carefully modeled using precision 3D vehicle scanning techniques to achieve optimal cosmetic design whilst providing maximum vehicle collision protection. All Ironman 4×4 bull bars are winch, airbag and ADR compatible to ensure you and your family’s safety isn’t compromised. Our Range of Bull Bars include:

  • Aluminium
  • Commercial
  • Commercial Deluxe
  • Protector
  • Premium Deluxe
  • Proguard

For more information, you may visit the direct link to the above mentioned products on our website.

Underbody Protection Kit

Ironman 4×4 underbody protection plates perfectly integrate to your vehicle’s design with carefully positioned venting and water dispersion holes. The underbody protection kit safeguards the main elements of your vehicle without compromising airflow and durability. Off-road driving exposes your vehicle to damage from various obstacles such as rocks, logs, bumps and scrapes, particularly prevalent in vehicles with low ride height or an independant suspension. By using the latest CAD & FEA analysis software, Ironman 4WD off road centre has engineered a solution which protects vulnerable underbody components by safely absorbing impact energy when in heavy contact with a solid object. Ironman 4×4 plates are made from either 2.5mm pressed or 3mm folded steel construction. Pressed ribs and folded reinforcements provide significant strength without adding unnecessary weight to your vehicle. At Ironman 4WD Middle East, we provide underbody protection products for Trailblazer, Fortuner, Hilux and much more!! For more information on our Underbody Protection Kits, you may visit the direct link on our website.

Snorkels

Installing a snorkel on your 4×4 before an off-road journey is a smart way to protect your vehicle’s engine. The higher air intake gives you the combined benefits of cooler & cleaner air intake and increased airflow for improved performance. The Ironman 4×4 equipment is designed to fit neatly and snugly to the contours and air box configuration of individual vehicles, with hassle free installation. The installation instructions and template is included too! Available for a wide range of vehicles, 4WDs fitted with Ironman 4×4 Snorkels benefit from increased airflow to the engine and a raised air intake to minimise the chances of water intake. These snorkels are manufactured from high quality materials which are UV resistant to increase longevity, plus a built-in rain deflector to stop water inflow during heavy downpours. All built to Australian standards. For further information on our Snorkels, you may visit the direct link on our website.

A few more products and equipments that we offer:

  • 12V Fridges
  • Bullbars
  • Camping Gears
  • Fishing Equipments
  • Dual Battery Systems
  • Exhaust Systems
  • Long Range Fuel Tanks
  • Fleet & Mining Solutions
  • Recovery Equipment
  • Roof Racks
  • Snorkels
  • Side Protection & Steps
  • Storage
  • Underbody Protection
  • Rear Sports Bars
  • Canopies
  • Towing and Electric Equipment and much more!

Ironman 4WD Off Road centre has witnessed the automotive industry in-depth during 30 years of business. Get your 4×4 well prepared and well-equipped for any off-road adventure!

We give a warranty for the 4×4 parts and accessories that will be installed onto your vehicle. We can help you design the 4×4 vehicle of your dreams that is fitted with quality and durable equipment. Most of our parts can be installed hassle free!

Off-roading is extravagant, and we want you to have an unforgettable off-road journey, but we also want you and your 4×4 to be safe and sound! To ensure that it stays that way for you by helping you prepare your 4×4 vehicle in our 4×4 shop. Visit the Ironman 4WD off-road center today!

For more information, visit our website.

All the gear you need to conquer the off-road!

If you’re anything like us, we guarantee you have spent the last few days or probably a month pushing your 4×4 to its limits. After all, we all like to go extreme when it comes to off-roading! The entire upcoming winter season will see thousands of modified, 4x4s being driven through the deserts of Dubai. The drivers knew there is a time-frame needed to install the right accessories on their beasts!

At the Ironman 4WD Off-Road Centre in Ras Al Khor, our technicians have been busy with numerous 4×4 installations. Off-road fans have been regularly placing their requests for underbody protection kits, suspension lift kits, bull bars, light installations, wheel alignments, awnings and tent installations,  winches, snorkels, and much more! Fortunately, Ironman 4WD Off-Road Centre was able to meet the above demands for all 4×4’s, mainly the vehicles that got an upgrade were: Mercedes G63 AMG, Nissan Patrol, Land Cruiser, Jeep Wrangler, Mitsubishi Pajero, FJ Cruiser, and many more!!

Now it’s the time we’ve all been waiting for — the off-road season! We’ve covered several videos and snapshots here and here. But really, we don’t want to stop there. We are adrenaline junkies that would rather go to the next level to overcome every trail obstacle across the desert and discover rampant off-road adventures!! Preparing for an off-road adventure requires a little time, a lot of technique, and a helpful off-road checklist. Go heavy and you’re surely going to regret it. Under-weigh and well, you may be uncomfortable with your surroundings! But figuring a way out to achieve a balance will help you avoid unnecessary stressful moments. Listed below are important portable recovery equipment you should consider for your next rugged adventure!

Air Champ Smart Deflator

Well-compressed tires are what you need for an extravagant experience, your entire off-road journey relies on your tires. To keep that thrill rolling, these tires must be taken care of. Deflating tires at the end of the road is when you are sure to provide your tires with proper traction during the rocky terrain. The challenge is to go off-road yet be comfortable.

The portable Ironman Air Champ Smart Deflator solves all your tire deflating problems. The dual PSI/KPI gauge helps in quick tire deflation with exceptional precision by removing and containing the tire valve. The simple to use, quick deflator easily clips onto the valve connector which makes it a hassle-free tool to use. This helps in optimizing tire pressure off-road by airing down in a simplistic manner!

Total Traction by Treds

If you’re stuck, you gotta get out! Winches are helpful, but what if you don’t have one installed on your 4×4? Winches ask you to work hard, install them onto a vehicle, and connect them to the sick one!

What if you can’t find a winch connected to a 4×4 to help you out?

You would rather keep a portable recovery track that can be placed under your 4×4’s tires, rev your engine and be out of that thick, dense dune in a few seconds! High quality and engineered. These Australian traction mats provide a total solution to your ‘my 4×4 is stuck in the desert’ situation.

They feature hex grip nodules that provide an aggressive pull on to the equipment, getting your front tires out of the sand! Created by using the best materials that cause no harm to your tires. Designed to handle the extreme road condition and impact from your vehicle to accelerate it’s way out!

Better known as Total Traction by Treds, to know more about this easy-to-use tool, Click here.

Recovery Kits

An all-rounder portable recovery kit to keep you out of trouble! The Australian equipment is a perfect, basic recovery kit for your 4×4. A recovery kit is essential for off-road junkies as the vehicle might lose control, get stuck, or might need a tool that can help your 4×4 escalate out of trouble-causing no harm to the driver and passenger. This proven and well-equipped kit is significant if you do not have any other recovery gear or equipment for your 4×4. Kit Includes:

  • 30ft (9m) long, 17,600lb (8000kg) snatch strap
  • Two 4.75 Ton bow shackles
  • Recovery hitch receiver
  • Leather gloves
  • Reinforced carry bag

Portable, easy to carry off-road equipment, and kits from Ironman 4×4 are engineered to keep your 4×4 healthy off-road. Off-roading is a great sport that can be experienced at any age, but safe off-roading is what matters in the desert! It does not matter if you get stuck, what matters is, if you get out! The goal to help drivers be comfortable off-road is achievable with the above-mentioned equipment. Be stress-free with Ironman’s products and also get a warranty on all products from Ironman 4×4.

Created in Australia to serve the world. Learn more at https://www.ironman4x4.me/

Off-Road the IRONMAN 4X4 Way: Safely and Well Equipped.
In light of the UAE promoting domestic tourism, you’ve decided to take your 4×4 for a day of rough and tough off-roading fun. Upon arriving, you start tearing through the dunes enjoying the cool desert air. You notice the driver in front of you manages to take their Land Cruiser up to the top of the steep dune ahead. You rev the engine and are speeding to the dune, just as you’re about to hit the top, you hear the dreaded noise of one of your tires getting stuck in the sand. There is no car for miles, and you are unsure of where you exactly are in the desert. As you wait for Triple-A to find you, the sun starts to set, and it gets darker and colder.

Off-roading is all fun and games till we try to mimic Charlize Theron in Mad Max and get dangerously stuck. As they say, it’s not about if you get stuck but when. The best way to prepare for this is with the right equipment and off-roading style. For starters don’t improvise, we all like to believe our 4x4s transform us into off-roading beasts; however, the reality is far from it. Every terrain has unique challenges; hence it is better to research the trail or the area where you will be off-roading. 

Oh No, You’re Stuck?!

Another way to prepare is by investing in some off-roading recovery tools. A recovery board is a nylon board that helps you get your vehicle out of dunes. Dig as much sand as you can below the wheel and shove the board underneath. Hop back into your car and slowly roll on to the board to drive out of the dune.

 

Over-packing, We All Do It

Now, we know going for a day out in the dunes means you’ll need to pack quite a bit of stuff, but this can lead to your vehicle becoming too heavy. Even with high-quality suspension kits, your performance is still more likely to suffer. Another issue is warranty, exceeding the weight allowance set by the manufacturer can render your warranty void. Considering what us off-roaders put our 4x4s through, this is quite important. Our advice is pack with the mindset of a day trip and not a journey across the desert unless that’s been the plan all along (we’d get it). 

 

Your 4×4 Wrote This 

We know that high-quality gear and equipment for off-roading can cost a little a more, leading you to consider cheaper alternatives. However, using low-quality equipment can end up costing you more in the long run. If you are not experienced or confident, it is vital to get the installation done by experts. We offer installation with all accessories to always ensure your utmost safety. 

Of Course, I Can See

Off-roading is a full day adventure and doesn’t have to stop after sunset. We know most 4x4s come equipped with state-of-the-art XENON Lights, but they don’t help provide a detailed terrain view; hence, you only understand the terrain as you cover, which is dangerous after dark. It’s a great idea to get Blast Phases and LED Light bars to increase your visibility and enhance your judgment. Our LED Lights offer visibility over 140 degrees and 10 meters to 980 meters.

Are All Risks Worth it?

There comes a time in every off-roader’s life where they must swallow their pride and turn around, well that day’s not today so you should totally go for that steep slope! Ignore that last bit, no matter how hard it may be. Some terrain challenges are not worth the risk and deciding that can improve your skills as an off-roader. It could be a steep slope, a rocky area or even too dark for proper visibility. Refusing to turn around can make the fun end early and discourage, you from off-roading more frequently. It’s okay if that FJ in front of you sped over that dune, it doesn’t mean you need to do the same.

#Overland vs #Offroad: Aren’t they the same thing?
We’re sure you’ve noticed overland has become a very popular term, with hashtags such as #overland having 2.8 million posts. Now you must have many questions and doubts such as: Is that over-modified Jeep I keep seeing an offroader or an overlander? Is my best friend an offroader or overlander? Am I an offroader or overlander?  Is my next-door neighbor a… STOP! Sorry for causing a 4×4 existential crisis but that’s what we are here to fix so let’s break down the difference between the two. And just to put you at ease, you don’t need to pick sides.

Overlander-Vision:

You’ve been searching for the top 10 camping places in the UAE all week. After being bombarded with suggestions and information, you finally pick a place. Your 4×4 isn’t excessively modified but accessories such as an awning and a roof rack along with some camping gear. (Psst… Not to be those brands but we do sell great camping gear and roof racks so do check them out!). All because you are an overlander, it doesn’t mean you don’t see the value in suspension. Your beastly 4×4 is fitted with state of the art suspension whether it be nitro gas, foam cell or foam cell pro. (Psst… Sorry again but we do sell those too!)

The place you’ve selected isn’t the typical dune bashing area its more of a nicely paved road allowing you to comfortably enjoy the views as you drive to the camping spot. As an overlander, you prefer exploring rather than putting your 4×4 to the limit. As cliched as it sounds its not about the destination but the journey. You spent all morning taking nice long routes before arriving at your camping spot. If you’re the type of overlander to go for an RV then you won’t need to worry about arranging for a tent but if you’re a hardcore nature lover you might need to opt for the whole camping package, sleeping bags and all.

What a beautiful day it truly is, you’re enjoying yourself out in the sun when suddenly you hear a loud engine revving. Oh no, its an offroader.

Offroader-Vision:

Do you hear the electric guitar music because we sure do! As you slam the accelerator you drive by the miffed Overlander Joe. While you drive away you wonder, “wonder why he’s in a mood?”. Now you’re the type of person who wants to push their 4×4 lean mean machine to the limit. No terrain is safe from you and your 4×4. You see that dune; you’ll go over it. You’ve seen that rocky terrain, but has it seen you.  Your recovery board and equipment have seen better days. Wait, you don’t have recovery equipment? Well not to plug ourselves once again but we do offer great options for recovery whether its recovery boards or winches. Now your trip planning starts a little differently than Overlander Joe, firstly your pre trip prep will involve fitting suspension or armor of some form. Also, you would have asked someone in your off-roading circle for a place with “sick dunes”. What’s that? You are that person? Let’s skip that step then.

Unlike Overlander Joe, it’s about the destination for you not the journey. So we’ll just skip the part about the scenic route, we can feel you losing interest at just the thought. Now you’ve made it to the place so let’s get going. Dune after dune, and you’re still not done. Then you see the dune of dunes, the golden dune. A dune so steep and high that other 4x4s have crowded around it, waiting for some to attempt it. Will it be you? Now we can’t answer that question for you. You’ll just have to answer that question yourself next time when you see that golden dune. 

You still want to know if you’d go over the dune, right? We knew this was coming. Well you race towards it, and are climbing up until you hit the peak. Now that’s a view, hope you’re not afraid of heights. As you drive down, you are greeting by many fellow offroaders who want to know how you did it. We told you this would happen if you were fitted with Ironman 4×4 gear.

Destination or Journey?

Still unsure about which category you fall into? Well the truth is while overlanding and offroading are two different things that doesn’t mean you need to identify exclusively as one. You may feel you like both scenic routes and dune bashing. Maybe you like to overly modify your 4×4 but still take it solely for exploring. What we’re trying to say is that whether you are a pure overlander, pure offroader or a mix of both Ironman 4×4 is there to fit your vehicle specifically to your needs. If you can’t find what you need, our custom works team will create it for you. Have an accessory you’ve dreamed to fit your 4×4 with? Bring your design down to us to get it created and fitted.

Camping the Overlander Way: How we at Ironman 4×4 Camp
Summer is approaching, which means we can say goodbye to even walking from the house door to the car without getting drenched, so it’s the best time to escape the heat and camp out in the mountains. We know about that summer life with the humidity and heat now pair that with the 5 P.M. traffic and you’ve got a recipe for a migraine. Pssst…Escape! If all of the above has already started to make you sweat; then let us walk you through the Ironman 4×4 way of camping. Now camping, in theory, sounds relatively simple. You pack food, water, shelter, and any other essentials – that TV is not exactly essential, but we’ll let it pass. You go in with the hope that whatever you cooked will not give you food poisoning and that the tent you have taken is as easy to assemble as the salesperson demonstrated. But some forms of camping are an extension of overlanding and a bit different. For starters, most overlanders camp in several spots along their journey. We know what you are thinking, and yes, of course, they disassemble and reassemble the tent and other accessories for every stop. This setup is why many people prefer to only do it once or twice instead of several times but not us. How do you think our green man got his muscles? We are just kidding. Our tents and awnings are easy and quick to set up, meaning there is no need to worry about it. For example, our instant awning with LED lights and dimmer takes 15 seconds to assemble! Our products make it efficient and easier to camp the overlander way. With traditional tents, you have to camp in an area with a firm or flat terrain. And what is firmer and flatter than the roof of your car?! Our roof tents are once again super easy to set up and offer privacy due to their exterior flaps. Just because you’re outdoors doesn’t mean you shouldn’t get some privacy. Another great thing about rooftop tents is that since they are perched higher, you’re able to enjoy a super chill view. Not to mention, no bugs or potential wildlife can get to you. We’ve solved that problem, but what about problem number 2? The bathroom situation is an odd thing to discuss but is important, especially if you are going for a few days. Certain 21st-century things do get incorporated in overlanding. All because we are living outdoors doesn’t mean we don’t deserve privacy when the OG nature calls! And before you say anything, we know about that old towel you use as a flimsy curtain. Please throw it away and get our Instant Ensuite which also attaches to your roof rack. Sometimes, an ensuite isn’t enough so don’t forget to pick up our Bush Toilet. What is a Bush Toilet? We’re glad you asked. Made from rust proof steel, the Ironman 4×4 Bush Toilet is a compact, foldable toilet for camping. It’s carry bag has side pockets for toilet paper and includes 10 biodegradable bags. So now if you have to go you’ll have a place to go. When it comes to food and water, it is better to pack a little more than less; moreover, a camping fridge is a must. Instead of plastic bottles, opt for a water tank so that you can carry more litres of water. We are aware of the YouTube channel of the guy cooking next to a river on rocks with one knife, but this is not realistic or sanitary for that matter. So please invest in electric cooking options. Where are you going to eat the freshly cooked meal? (Please don’t eat while squatting) A day of squatting in front of the fire is a vibe until you drop that one piece of chicken that took 2 hours to cook. Well, no need to panic or eat that dirty chicken pick up Ironman 4×4’s Camp Table and Chairs and never worry about these mishaps again. Camping in an overlanding/explorer fashion takes quite a bit of preparation and supplies to ensure your safety and wellbeing. Whether it is your first time or 100th time, it’s still a good idea to invest in camping equipment to make your camping experience easier. But no need to fret because Ironman 4×4 is here to help. Our adventure enthusiast team enjoys camping every chance and will be able to guide you to the right products; as well as provide some great tips! Do drop by and ask questions and pick up some high-quality camping gear from us.
Why Foam Cell Shocks Should Be Your First Choice For Serious Off-Road Suspension
Everyone knows one of the first off-road modifications is suspension, but it’s tough to figure out which of the many designs is the best for 4WD touring. TWIN-TUBE, MONO, REMOTE…there’s so many shock absorber options it’s hard to know which way to look. Each of these designs have pros and cons, but what we’re talking about here is not circuit racing, not rally, not desert racing buggies and definitely not your nan’s Camry. We’re talking about Australian 4WD touring, the harshest proving ground in the world. Let’s back up a bit and take a look at why high-performance off-road shocks exist and how they work, then you can see how the different designs stack up. In short, suspension has two main components; a spring, and a damper which is also known as a shock. The spring is usually a leaf, coil or torsion bar. It sets the ride height, carries the weight of the vehicle and does a fair bit of absorbing some of the shock when a car goes over anything other than flat ground, or when there’s weight shift as the cars is cornering, braking or accelerating. But when a spring extends after compression it oscillates like a rubber ball bouncing on concrete. That’s where the shock comes in, to damp down that oscillation and quickly return the vehicle back the spring’s normal state of extension. Shocks are filled with oil and have a piston rod which goes down into the shock under compression. That rod takes up room, and as the oil is incompressible – so a shock needs something compressible inside it to account for the difference in volume between the rod fully inside the shock and fully outside. In some cases, that’s high-pressure nitrogen gas – hence the term “gas shocks”, in other cases it’s a foam cell, hence the term “foam cell shock”. Gas shocks can be twin-tube or mono-tube, with the difference being whether the shock has a single tube or an inner and outer tube. Regardless of design, all 4WD shocks face significant durability challenges. When the vehicle bounces up or down it generates kinetic energy, and that energy cannot just disappear, it has to go somewhere or transform as per the laws of physics. In the case of shocks, the energy is transformed into heat, same as when a car is braked its kinetic energy is converted to heat by the brakes. So just as brakes overheat and fail, so too can shocks. A good offroad shock is not only robust enough to handle abuse, and tuned appropriately for the vehicle and it’s use, but is also able to get rid of heat faster than it generates heat. If it doesn’t, then the shock heats up to failure point and then all sorts of bad things happen; for example, seals blow, or perhaps the oil inside the shock mixes with the gas which means the shock can’t damp effectively and that is bad news for handling and your safety. So, you really, really want to avoid your shocks overheating. Unfortunately, Aussie off-road tourers operate in about the worst possible environment for shock heating. First, we drive heavy cars with lots of accessories, often upgrading the GVM. Secondly, we do this in hot environments. And third, we drive over corrugations, which involve lots of high-speed up-and-down movements for the damper, generating heat. Oh, and we do all this for long periods of time in remote locations where you really don’t want any equipment failures. So, a shock that can get rid of lots of heat is pretty well essential, and this one reason why everyone is told to swap out the factory suspension for some aftermarket gear which is designed for this sort of work. So if we need heavy-duty shocks, why not look to motorsport, and maybe high-speed off-road buggies? These specialist off-road racers run flat out over extremely rough roads, so might have around 800mm of wheel travel compared to say 260mm for a Hilux. And they typically run something called remote-reservoir shocks in order to handle the massive amount of heat generated by the suspension. The concept behind a remote reservoir shock is simple. Remote reservoirs create an additional oil storage unit, the ‘remote reservoir’, so there’s more oil than could otherwise be the case, and therefore more of a heat sink. All these design features mean the remote-reservoir shock is better able to dissipate heat than one without a remote reservoir, so what works on a buggy must work on a touring 4X4, right? Wrong. Just because something works in motorsport doesn’t mean it works elsewhere, and one example is race brakes which don’t work effectively until very hot, not something you could live with on the street. In the same way, the remote reservoir shock design doesn’t translate to recreational work. Here’s why. In order for the extra oil in the remote reservoir to do any good then heat actually needs to get to the reservoir. There’s two aspects to that; location and pumping. With race trucks the reservoir is typically mounted very close to the shock itself, often actually on top of the main shock in a piggyback configuration. In touring 4X4s, there’s less space so the reservoir is typically mounted up inside the wheel arch, connected by a relatively long tube. High up in the wheel arch is a really poor place for cooling because there is little or no airflow, plus the fact that the front shocks are also close to the hot engine, unlike the open-air mount on a mid-engined race buggy. You wouldn’t mount a radiator away from a cooling airflow, and the same applies to shocks. Then there is the issue of pumping, oil actually flowing to and from the reservoir. You know how a radiator works in a car – cool fluid is pumped into and around the engine, hot fluid comes back into the radiator where it’s cooled and the cycle continues. That’s also how remote reservoir shocks work, but the pump is the up and down action of the shock. In the case of your average touring 4WD suspension there’s not usually enough pumping action to cycle the oil into the remote reservoir because of the limited suspension travel, and because that range of travel isn’t always used – compare that to a race buggy which has far greater travel and uses more of it. In short, remote reservoir shocks mean you end up paying a lot of money for marketing hype and theoretical benefits that apply to specialised race vehicles, not your touring 4WD. So what can be done to handle this problem of heat dissipation?  There are designs more suited to the real-world needs of touring off-roaders, such as Ironman 4×4’s big-bore Foam Cell Pro shock. A big-bore shock simply means the diameter of the shock body is as large as it can be, and the reason for that is so it can hold more oil. The greater the volume of oil, the greater the ability of the shock to absorb heat, just like boiling a cupful of water in a kettle is a lot quicker than boiling a full kettle. But that’s only part of the solution. No shock can absorb all the heat generated by a 4WD, it’s got to be dissipated and here again the foam cell design has an advantage. Earlier on we described the issue every shock has when the piston moves into the body – the oil is incompressible, so something has to compress and expand to account for the piston rod taking up space in the shock. In the case of the foam cell design that’s a layer of Nitrile foam with tiny gas-filled cells in it. When the rod enters the shock body those cells are compressed, when the rod exits the cells expand. The advantage of the foam cell design compared to a conventional gas shock, either twin or monotube, is better heat dissipation. That’s because the foam layer floats in the shock’s outer chamber, so there’s lots of oil in contact with the entire surface of the outer tube which is ideal for heat dissipation, unlike the gas shock approach which has to sacrifice some oil surface area for the gas. The big-bore design also means a lot of outer surface area as well plenty of oil for a heat sink, and both features are ideal for heat dissipation. Robustness is taken care of too; the twin-tube design of the foam-cell shock means that if there’s an impact to the outer tube, the inner tube is unaffected so the piston can still move up and down, unlike a relatively vulnerable monotube. The foam cell is also low-pressure, in contrast to the high-pressure monotube or remote reservoir, so there’s less stress on the seals, and less need to hand over more coin for regular shock servicing. Unlike the remote reservoir, there’s just one part to the foam cell, so it’s not as complicated, less expensive to buy and easier to install than the remote reservoir design. Kristian Ristell, Ironman 4×4`s Suspension Product Director says that “when conceiving the Foam Cell Pro shocks our objective was to make the best 4WD touring shock we could, not to make a specific type of shock.  It was only after we evaluated a range of potential designs we chose foam cell technology. We actually make mono-tube remote reservoir shocks for some of our private label customers, so we are not unfamiliar with nor against the concept, it’s just not the right approach for off-road touring in everyday 4X4 vehicles – and we’ve got over 20 years of worldwide suspension experience to back that statement up.” The foam cell design is proven to work. Ironman 4×4 stress-tested various shocks by subjecting them to increasing loads until they failed through overheating, then went out to the Australian deserts and ran tests to see what temperatures were generated in real-world conditions by a variety of 4WD touring vehicles. The Foam Cell Pro ran appreciably cooler than other designs of shocks, never approaching its stress load limit. Refer to the Ironman 4×4 Foam Cell Pro Torture Test – Click Here. It’s not just touring 4WDs that have proven foam cell technology. Kristian says that “the foundation of the Foam Cell Pro design concept is proven through our involvement with in the military armouring industry. What many people don’t know is Ironman 4×4 supplies thousands of suspensions used in heavily armoured vehicles operating in conflict regions around the world such as the Middle East and Africa.  That’s a serious business which has no regard for marketing hype or anything which underperforms.” Ultimately, every shock design is good for a specific purpose. High-pressure monotubes are great for highly-strung circuit race cars, expensive and bulky remote-reservoirs work on specialist desert racing buggies, and twin-tube gas shocks can be made cheaply which is why you find them on most passenger cars. But the question for most 4WD owners is what’s the best combination of performance, practicality, reliability and robustness for a touring 4WD in real-world off-road touring conditions – and that would be a big-bore Foam Cell Pro shock.
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